KKR 280 turbo upgrade on the 6A13

Madhav

Leaving Skid Marks
Location
WA
First Name
Madhav
Drive
96 S2 RZ Supra with 500whp
KKR 280 turbo upgrade on the 6A13TT

Once you get to the 15psi or so limit of our standard turbos, you may want to upgrade. The standards are tiny and will get you max 180-220kw atw, depending on tuning, transmission type and a few other things.

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Here's a photo of one of the standard turbos against the KKR 280



KKR280front.gif

A pair of these should get you close to 280kw atw Each turbo is rated at 180-280hp.


Cost is AU$500 each in Australia trade prices. Come with a 6 month warranty. Popular with Aussie drift boys.


P1000634.jpg


They are not suited for our manifolds (4 bolt), but with an adapter plate fit fine. No need to change manifold. here's one fitted to the front, the engine mount is a little close here, its was modified to give more space..

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And here's the rear, not much room as you can see.

P1000650.jpg

Further along the line, the rear turbo again.

P1000652.jpg

Front one



Mods needed to fit KKR 280s are as follows:
Manifold adapter plates
Oil filter relocated
Front engine mount modified (see photo above)
Thermo fan slightly modified, needs a little trimming.
Rear firewall massaged a little
Custom dump pipes
Custom oil and water lines

Mods recommended before doing the turbos:
Brakes upgraded (either new pads and rotors or brembos)
Trans cooler or better clutch if manual
Custom 3" exhaust and front pipe
New plugs and leads
Better BOV
Decent panel filter and battery in the boot for more space
Decent fuel pump (walbro)
Custom intercooler piping and new core (at least 600 X 210 X 76, you could do this at the same time as fitting the turbos to save a few bucks)
Bigger injectors (at least 550cc, I'm using Sard 650cc)
A new ECU to handle the upcoming injector control such as haltech E11
Oh and a boost controller.

(did I miss anything?)

EDIT:

After a few months the work is finally completed. See the attached dyno sheet, the car made 260kw max at all 4 wheels, but with a fuel rail mod, it could potenially make closer to 275-280kw.

powerandtorque.jpg

Power and Torque, all figures are KW at the wheels

mapandpower-1.jpg

Showing boost pressure relative to RPM.

Video showing accelaration from 70-150km/h in 3rd gear
 
Mods recommended before doing the turbos:
Brakes upgraded (either new pads and rotors or brembos)
Trans cooler or better clutch if manual
Custom 3" exhaust and front pipe
New plugs and leads
Better BOV
Decent panel filter and battery in the boot for more space
Decent fuel pump (walbro)
Custom intercooler piping and new core (at least 600 X 210 X 76, you could do this at the same time as fitting the turbos to save a few bucks)
Bigger injectors (at least 450cc, I'm using nipondenso, fit straight in)
A new ECU to handle the upcoming injector control
Oh and a boost controller.


Stay tuned.

Where did you get the injectors from?
Full ECU or would a piggy back work? With most ECU upgrades they have Boost control built in
 
Where did you get the injectors from?
Full ECU or would a piggy back work? With most ECU upgrades they have Boost control built in

RPW is sourcing the injectors for me.

Well I will leave the ECU discussion for others to answer because I am not too sure. I haven't looked into it too much, and the amount of people who have done turbo upgrades is minimal also.

Ok, boost controller built in.
 
Hmmm will have to have a look at cost of te injectors...
 
do you know if they are high or low impedance injectors?
they are top feed, so pretty easy to find.
 
Not cheap mate.... mine are worth $1200 bucks. Ouch!

But.... you can actually use evo injectors I hear? Can anyone confirm this? and/or what mods are needed to get them to fit?

Just find someone else to go half with and buy 3 sets. Will cost you $900 for 12 injectors. Found some here.

May even go halves myself if it means I can save $800 and its not a lot of work to get them in.

EDIT: Good old ebay returned a search

EDIT 2: Ohhh bummer, high impedance, I'll keep searching
 
vr4's use a high impedance, top feed 390cc injector.

evo injectors do fit, but the rail needs to be spaced out,
plugs changed, and a ballast resistor aswell since the evo ones are low impedance.

and then the factory ECU might still not like it,
valmes had trouble with the ballast resistor and removed and it worked apperently,

but this brings the ecu drivers out of there "optimal working range" and it can overheat and cook it

OR..

you could use evo injectors with a full after-market ECU

OR.. just buy high impedance top feeds. (mike did this "mpau009" 550cc sard items? soarer fitment i beleive)
these come with new plugs, and you need to space the rail out aswell.

theres a part number for these on club vr4, and you can order them from www.RHDjapan.com
 
the injectors are nothing special, so they shouldn't cost any more than usual.

just need to find out if they are high or low impedance, then go find the appropriate top feed injector.

edit. there ya go, go find a set of high impedance top feed injectors, i can guarantee they are under $1200.
 
found it.... high impedance 530 or 550, sorry to much info on clubvr4 to sort thru..

sard 63516

and will be somewhere around 800$ with current rates at a guess for a set of 6 from RHD
 
After punching "high impedance top feed injectors nissan" into google, seems a high number of nissans run a similar type. I assume the difference will be in the mounting style.

Nissan stuff is cheap, if something just 'dropped in' then that would be awesome!
 
Why did you opt for KKR's and not a Garrett?

Was it a cost based decision?

I heard good things about the KKRs, they came with a warranty, were the right size, made the right power, spooled up quick and yeah also were a third of the price.
 
i dunno about spooling up quick....

99% of what i've heard is laaaaag.
 
ive been told these are closer if not slightly larger than TD05's
so there will be lag..

lauch control/anti lag time :D
 
Gly, do they mount differently into the rail though? or are all injectors the same in terms of fitment?

Good luck with it all Madhav, will be good to see the results ;)

Don't need launch control. Auto box builds 8psi and about 2600rpm while stalling on the footbrake :P
 
Gly, do they mount differently into the rail though? or are all injectors the same in terms of fitment?

Good luck with it all Madhav, will be good to see the results ;)

Don't need launch control. Auto box builds 8psi and about 2600rpm while stalling on the footbrake :P

pfft, mine will sit on 14psi @ ~3300rpm and lurching off the brakes. :P
 
the ones ive linked will fit with just a plug change and a rail lift,

not all are the same, design wise so you have to watch out for that,
but most can be made to work.
 
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