Polished Intake Manifold

PHIL069

1 AYC Bar
Location
SA
First Name
Phil
Drive
FTO
I know it's not the Galant but I thought you might like to see it anyway

Have been doing some work to my FTO intake manifold.
I decided it was time for a polish.
It took me 30 hours to get to the stage I am at now.
I'm still deciding if I want to paint the recess under the words and the small section of pipes in front of the words with red metalcast?

The steps I took...
1. Remove manifold from car
2. Clean manifold with brake clean
3. Start the polish process with wire spindle brushes on the drill (8 hours)
4. Clean up the deep recesses with a small file on the drill
5. Sand all sections I wanted mirror finish with 120 grit wet & dry paper (dry) (10 hours)
6. Sand with 400 grit (wet)(4 hours), 800 grit (wet) (2 hours), 1200 grit (wet) (1 hour), 1500 grit (wet) (45 mins), 2000 grit (wet) (30 mins)
7. Buff all sanded sections with medium buffing wheel and compound (2 hours)
8. Buff all buffed sections with fine buffing wheel and compound (2 hours).
9. ???

Pics...

Intake removed from engine bay
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Intake manifold before
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Starting the wire brushing
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Wire brushing cont.
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Wire brushing cont.
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Wire brushing completed
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120 grit dry sanding completed
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400 and 800 grit wet sanding completed
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1200, 1500 and 2000 grit wet sanding completed
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Medium buffing completed
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Fine buffing completed
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A few outdoor pics in the sun...
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Now Sue wants the intake of the Galant done...
Watch this space!
 

mookers

puri puri
Location
Frankston, Melbourne, VIC
First Name
Derek
Drive
CL9 Accord Euro Lux, GE Jazz VTi, Evil Supervillain Chair, Homemade Portable Square Drumkit
Far canal!

You haven't got kids, have you. Or a job to go to? Or sleep requirements? :p
 

trotty

3 AYC Bars
Location
nsw
First Name
Daniel Trotman
Drive
2000 vr4 Legnum 5 sp man
2006 Suzuki Swift Sport 5 sp man
It's slowly making me want to so the same now. Painted just ain't got shit on polished.
 

PHIL069

1 AYC Bar
Location
SA
First Name
Phil
Drive
FTO
Thanks guys.

Tonight I masked the mirrored finished bits and painted the parts I wanted painted with metalcast red.
It is a very scary task after all the work that has gone into it.
I haven't removed the masking tape yet so I still don't know if it has worked or if I have runs of red paint everywhere.
I have taken moar pics so I will post them when the job is complete.

I am also considering polishing my slam panel to a mirror finish.
 

PHIL069

1 AYC Bar
Location
SA
First Name
Phil
Drive
FTO
OK....Intake manifold is finished
I painted the parts I wanted painted with Metalcast Red.
The masking tape/paper has been removed and I re-sanded and re-polished the lettering to get it back to a mirror finish.

Pics...

Intaked masked ready for paint
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Intake painted
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Masking removed
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Lettering re-sanded and repolished
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Bolts have been polished and refitted
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PHIL069

1 AYC Bar
Location
SA
First Name
Phil
Drive
FTO
Intake has been installed back into the engine bay
I also polished the slam panel...A lot harder job trying to polish stainless steel...But it turned out alright
I also fully detailed the engine bay too

Pics...

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...and a couple of pics with the under-bonnet lighting

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To sumarise...
I abserfu*kinglootly luv the outcome :cool::D:cool::D:cool:
 
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